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We know that services is an integral part of a company’s customer value proposition. We are committed to provide the best services to our customer. We try harder to serve you better.

 Laser Cutting


Machines List

Cutting Capacity

i)  Mitsubishi Electric Co 2 Laser Processing Machine – Model : ML3015LV

ii) Mitsubishi Electric Co 2 D Dimensional Processing Machine
    Model : ML3015HV-20CF2 200V/3 Phase 50Hz    

Thickness  :  Up to M/S 22mmT,  S/S 15mmT
Length      :  5 feet x 10 feet



 Bending & V-cutting

Machines list :Bending Capacity : V-cutting Capacity:
i)   New Ermaksan CNC Hydraulic  Press Brake - 160 ton
ii)  YSD CNC Hydraulic Press Brake – 110 tons
iii) ACL DNC Hydraulic Press Brake
Thickness  :  S/S 3mmt, M/S 6mmt
Length      :  up to 10 feet
Thickness  : Minimum 0.5mmT
Length      : up to 4 meters



 Lathe & Milling

-lathe is a machine tool which spins a block of material so that when abrasive, cutting, or deformation tools are applied to the workpiece, it can be shaped to produce an object which has rotational symmetry about an axis of rotation
-Examples of objects that can be produced on a lathe include candlestick holders, table legs, bowls, baseball bats, crankshafts or camshafts.
-milling is the complex shaping of metal (or possibly other materials) parts, by removing unneeded material to form the final shape,
-milling can perform a vast number of complex operations, such as slot cutting, planing, drilling and threading, rabbeting, routing, etc




 Welding

-welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence.
-welding is often done by melting the workpieces and   adding a filler material to form a pool of molten material that cools to become a strong joint, but sometimes pressure is used in conjunction with heat, or by itself, to produce the weld.
Machine list : Welding Capacity :
i)   HPT TP-250 TIG Welding Machine  (Argon) - 10 units
ii)  Panasonice-150 TIG Welding Machine        - 20 units
iii) Auto Argon Welding Machine                     -   1 unit
iv) Air Pressure Spot Welding Machine             -   1 unit
Material :
i)   Stainless Steel
ii)  Mild Steel
iii) Aluminium
iv) Brass




 Wire Cutting

-wire cutting is a type of an electrical discharge machining. It is a thermal mass-reducing manufacturing process by using a continuously  moving wire.
-a thin single-strand metal wire is fed through the workpiece, occasionally occurring submerged in a tank of dielectric fluid or being continuously sprayed by dielectric fluid
-this process is used to cut plates that are too thick or too difficult to cut with other methods. The wire, which is constantly fed from a spool, is held between upper and lower guides.



 Titanium Coating

Descriptions :
i)   One of the best plating elements to beautify,
     protect and strength the stainless steel & aluminum.
ii)  Benefit : oxidation resistant, long lasting, hard,
     wear, durable, corrosion, and environment safe.

Capacity :
Colour : platinum, bronze, copper, brass, black and rainbow
Shape  : sheet, tubes, parts.
Length : up to 4 feet x 10 feet

Titanium Nitride ( TiN ) is one of the best surface enhancing thin film plating element . TiN plating is using PVD ( Physical Vapor Deposition ) techniques . PVD is a surface coating technology for protective and decorative coating , Tool coating , and other equipment coating applications
p e r f o r m e d   I n   a   v a c u u m   c h a m b e r .

The material to be coated is enclosed in a vacumm chamber and heated . Titanium is vaporized by means of an electric arc . The positivery changed titanium ions are mixed with a nitrogen gas forming a plasma . This positively charged titanium plasma is attracted to the negatively charged part to be coated , which forms a hard coating on the material .

PVD Titanium coat are hard , with a high density . The result is a very strong mechanical bond between the coating .
A n d   t h e   s u b s t r a t e .

P.V.D vs Traditional Plating
Eliminated Costly Waste Treatment Plant
Environmentally saft
Non – Toxic

PVD presents a clear solution to many costly and time – consuming problems associated with traditional wet plating processes .



SIRIM Tests Results



 Powder Coating

-used to create a hard finish that is tougher than conventional paint.
-is mainly used for coating of metals, such aluminium extrusions, and automobile and bicycle parts.
-the overspray can be recycled and thus it is possible to achieve nearly 680px use of the coating, save cost.
-production lines produce less hazardous waste than conventional liquid coatings.
-a wide range of specialty effects is easily accomplished which would be impossible to achieve with other coating processes.
-powder coated items generally have fewer appearance differences between horizontally coated surfaces and vertically coated surfaces than liquid coated items.



 Electroless Nickel Plating

-is an auto-catalytic reaction used to deposit a coating of nickel on a substrate
-this plating technique is to prevent corrosion and wear
-EN techniques can also be used to manufacture composite coatings bysuspending powder in the bath
-
The advantages of EN Plating:
-does not use electrical power.
-even coating on parts surface can be achieved.
-no sophisticated jigs or racks are required.
-there is flexibility in plating volume and thickness.
-the process can plate recesses and blind holes with stable thickness
-chemical replenishment can be monitored automatically.
-complex filtration method is not required
-matte, Semi Bright or Bright finishes can be obtained


 Polishing & Finishing

-Is the industrial process that alter the surface of a manufactured item for achieve a certain property
-finishing processes may be employed to: improve appearance, adhesion or wettability, corrosion resistance, tarnish resistance, chemical resistance, wear resistance, hardness,  remove burrs and other surface flaws, and control the surface friction.



 Type of Finishing

2B  - cold rolled, annealed, pickled and passivity with additional pass-through highly polished rollers  

BA  - bright annealed under oxygen-free atmospheric conditions

Hairline - surface with fine polishing lines

4B  - surface with fine polishing grit lines

No 8.  - mirror surface

Non – Directional  -  surface with non-directional fine polishing lines